Rapid Arc Welding Machine is a new stud welding technology.

To meet tight turnaround schedules, the industry requires a fast arc welding machine and a reliable gun that deliver speed without compromising control or weld quality. SILICON Rapid Arc Welding machines represent a new generation of industrial welding machines and advanced arc welding gear for refractory anchor installation. The Rapid Arc Welding system, developed by SILICON, provides an advanced method for securing refractory anchors within high‑temperature vessels and furnaces.

It uses semi-automatic computer technology to guarantee optimal quality, consistent precision, extremely low stud rejection rates and exceptional operator safety levels.

Our RAW range comprises four machines to suit various applications. They can deliver welds ranging from 3mm-36 mm in diameter, and are capable of operating in temperatures from -20°C up to 50°C. These computer‑controlled high‑speed welding machines are engineered beyond conventional drawn arc stud welding machines and other stud welding equipment, delivering minimal disruption, low rejection rates, and consistently high weld quality.

The SILICON D20 Rapid Arc Welding Machine

SILICON Rapid Arc Welding Machines - Benefits :

  • Smooth, even spread of the weld pool metal around the stud
  • RDCA (Remote Data Collection and Analysis) tracking system
  • Easy setting of finite parameters
  • Ability to select programs at the gun
  • Choice of up to 40 different programs and settings (upgradable to 500)
  • Low power consumption (smooth ‘hot plunges’ possible)
  • Generally 30% lighter in weight than traditional machines
  • Stud holders (chucks) more resistant to wear
  • Consistent current control and output during the weld

Rapid Arc Welding machines - the SILICON range

We have four rapid arc welding machines, a modern alternative to a stud welding machine, available to suit various types of applications. Welding from 3-36 mm in diameter, with high-performance in climates up to 50°C. Each rapid arc welding machine is engineered to deliver precise weld quality under demanding field conditions. SILICON arc welding machine is designed for fast, repeatable installation, ensuring consistent weld integrity across high-volume industrial applications.

FAQ

What is the difference between a drawn arc stud welding machine (conventional arc stud welding machine) and RAW technology?
A drawn arc stud welding machine relies on conventional arc control and operator skill, while SILICON Rapid Arc Welding machines use advanced, computer-controlled settings. This results in more consistent weld quality, reduced variability, and improved safety during installation.

Is Rapid Arc Welding considered a fast welding machine technology?
Yes, SILICON arc welding machine is a professional welding machine, designed to be fast, enabling significantly shorter installation times compared to traditional welding methods while maintaining precise control over weld quality.

SILICON rapid arc welding in action

See it to believe it? Ask for a free demonstration!

We can give a demo in-house or at your location. We demonstrate SILICON’s arc welding gear and Rapid Arc Welding technology on our most common anchor designs, with customization options tailored to your application requirements. Click the button below to fill out the form and we will get back to you as soon as possible.