There are so many great stories from the field. We have reviewed the pre-turnaround (PRE-TA) projects we completed and realized that we couldn't limit ourselves to just one success story!
Welcome to our selection of two PRE-TA success stories and witness how SILICON has transformed the Turnaround flows.
SILICON crew has been deployed to different corners of the world for the technical assessments of refineries. Our team is renowned for its expertise and innovative solutions, making us the preferred choice for the petrochemical industry. We have a proven track record of delivering high-quality assessments and recommendations that lead to significant improvements in refractory performance and longevity.
In one of the summer’s Pre-Turnaround, SILICON’s knowledgeable team and RAW innovative solutions played a crucial role in transforming our customers' operations in preparation for the fall Turnaround.
Our metallurgical expertise was instrumental in making pivotal decisions regarding stud metallurgy and the selection of stud alloys. We identified and addressed errors in previous planning, observed gaps, and eliminated duplicate efforts.
Often, anchors are an afterthought, handled by someone with many other problems on their hands, leading to issues. We ensured a rock-solid plan with all questions answered. Additionally, we saved money by identifying what did not need to be pre-purchased and what did.
The pre-turnaround phase of this project began approximately 4 months before the actual Turnaround and involved about 3 weeks of intermittent meetings to reassess and reinterpret all the anchoring requirements. SILICON was brought in to address common issues with refractory anchoring, specifically hex mesh.
Key prerequisites for this site included weld procedures and material identification to ensure that the correct anchors were provided by SILICON. Additionally, base metals that were unidentifiable via drawings were verified to ensure accuracy.
What made this Pre-Turnaround and Turnaround particularly exciting was the multitude of small repairs, each requiring a unique approach. The variety of steels, designs, and refractories in this refinery indicated extensive customization over its lifespan. It was a privilege to integrate SILICON-designed anchors into these diverse areas and speed up the Turnaround. We provided expert solutions for 35 different repair areas, ensuring high-quality refractory anchor installation results.
Our Pre-Turnaround strategy focuses on identification of critical loss-points that need to be verified in the field, before work commences. This proactive approach ensures that all potential issues are addressed, leading to a more efficient and successful Turnaround. Whether it's optimizing material selection, enhancing installation techniques, or providing ongoing support, SILICON Total Solution Provider is dedicated to delivering exceptional results that exceed expectations. We bring order and structure to your job site.
Want a smooth Turnaround? Our Pre-Turnaround team can help.
