Lessons from the Field

Hex mesh failures in petrochemical plants can trigger sudden shutdowns, cutting production by up to 15% and increasing downtime by 20–30%.

Primary cause? Steel clasps between metal plates let gases slip behind the lining, weakening the welds.
As sheets detach, a chain reaction follows: process disruptions, clogged dip legs, and emergency shutdowns.

Examples of Hex mesh problems:

Setting New Standards with SpeedHex® 3

SpeedHex® 3 bridges a critical gap in petrochemical applications, resolving industry pain points that persisted for years. Developed by the SILICON engineering team, this solution retains a refractory crack within a cell. And there is no other product that can accomplish that.

Key Benefits

• Proven ease of use in demanding environments

• Adaptable to extreme conditions

• Endorsed by industry leaders

“SpeedHex® 3  was implemented as a solution to improve productivity and efficiency. It was the best technology we introduced because it significantly reduced the turnaround time and costs. Now, everyone wants to use SpeedHex® 3  in Colombia due to its effectiveness.”

- Turnaround Planner, Ecopetrol, Colombia

SpeedHex® Mini
For tight spaces, SpeedHex® Mini delivers the same reliable protection in a compact format, making installation easier and extending durability to hard-to-reach areas.

SpeedTab®
SpeedTab® delivers superior refractory protection, especially at corners where heavy thermal cycling often pushes away steel and lining over time. Its versatile design solves tricky termination bar issues at complex junctions,
providing a secure hold where other anchorage options fall short.

SpeedVee®
SpeedVee® anchors consistently outperform conventional V anchors across all vessel installations. They offer enhanced safety, reliability, and cost-effectiveness, delivering significant schedule improvements. Thanks to full fusion welds, SpeedVee® anchors provide robust refractory support and long-term durability.

SpeedTab® Hexy & Mega
SpeedTab® Hexy & Mega apply proven SILICON anchor design principles to maximize refractory protection. By minimizing exposed steel, they allow refractory material to flow freely over, under, and through the anchor, keeping coverage secure on the shell. This anchor is often paired with SpeedVee® for enhanced performance in demanding environments.

SpeedHextensions™
SpeedHextensions™ streamline the shift from abrasion-resistant to castable linings. By simply providing your required dimensions, our team designs a custom solution using advanced refractory anchors. This proven approach can save you several days compared to traditional installation methods, ensuring a smooth and efficient transition.